8-frame automatic extractor for "Ruth" frames (belt drive)

8-frame automatic extractor for "Ruth" frames (belt drive)
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Automatic 8-frame extractor with self-rotating cassettes is produced for bee honey extracting out of uncapped honey frames under the action of centrifugal force.
The speciality of this extractor is a rotor framework, welded of a shaped pipe and has no bridges in the upper loading part, which is more convenient for loading and unloading of frames. Rotor of such a construction also takes better the disbalance of unequal frames by weight, resiliently compensates it, the vibrational motions are passed less to the extractor, as a result it becomes more steady. 
The honey extractor drive consists of an electric motor and a 2-stage belt drive, covered with a casing. Power supply of the electric motor - 24V, direct current, can be carried out from the AC 220V through the transformer-rectifier, which is installed in the lower part of the honey extractor, or from two series-connected 12V batteries.Electric motor power - 300W. Cassettes with frames are automatically installed in the inoperative position along the radius to the center and turn when the honey extractor rotor rotates in one direction or the other, depending on the direction of rotation of the rotor. The operating mode of the honey extractor is set with the corresponding knobs on the control unit. The honey extractor can work in manual mode or in automatic mode.
 
Current of electromotor supply, V DC, 24
Power of electromotor, W                                           300
Quantity of control programs                                                 8 (6 programs + manual mode + programmable mode)
Productivity, frames/hour (on Р5 p
At time of loading-unloading ~ 1 min.)                                                    
 
96
 
Belt of the 1st drive stage (section; length)                                           0; 1000
  Belt of the 2nd drive stage (section; length)                А; 1000                                                                                                                                     
Weight not more, kg 70
The amount of honey that gathers in the honey extractor between its drains (level of the lower rotor spokes), l
50
 
Type of frame Ruth, Superframe, Swedish, Bulgarian superframe


Overall dimensions, mm:
 
Tank diameter 900
Height 1100
Width 1150

The necessary width of a doorway for the drift-removal of the honey extractor into the room is 1100 mm.
Extractor operation in manual mode
Rev/ min range 50…160
Time of operation 0…9
Direction of rotation Forward/Back


Extractor operation in automatic mode
                                                                                                                                Table 1
Program   Cycle 1 Cycle 2 Cycle 3 Cycle 4
Direction of rotation
Forward Back Forward Back
Р1
% (from max. rpm.)
70 70    
      Runtime, min.
2 2    
Р2
% (from max. rpm.)
80 80    
      Runtime, min.
2,5 2,5    
Р3
% (from max. rpm.)
50 70 70  
      Runtime, min.
1,5 1,5 1,5  
Р4
% (from max. rpm.)
50 80 80  
      Runtime, min.
1,5 1,5 1,5  
Р5
% (from max. rpm.)
50 90 90  
      Runtime, min.
1,5 1,5 1,5  
Р6
% (from max. rpm.)
50 50 90 90
      Runtime, min.
1 1 1,5 1,5
                 
 
Note: the maximum speed of the rotor of the honey extractor is 160 rpm.
          Given in the table Rev. per min ±5% at the voltage in the circuit of 220V.
              Programs 1-2 consist of two cycles, programs 3-4 of three cycles and programs 5-6 of four cycles of honey extractor operation. Each cycle consists of main acceleration of honey extractor to fixed for given cycle of speed with following time interval according to Table 1, smooth braking with time interval to full rotor stop and if it is needed transition to next cycle of program – reverse. Time of acceleration and braking is not counted in the time of cycle that is shown in Table 1.
            After start and during the work of any program the “PROGRAM” and “REVERSE” buttons are blocked (are not required).
            All pressings of buttons and moments of honey extractor operation start and stop are followed by short sound signals.
Trade code Material Unique extractor features
Tank Cassettes Rotor
8RAB stainless steel
(Sheet 0.6 mm AISI 304)
stainless steel
(Rod Ø 2 и Ø 4 mm AISI 304)
stainless steel with a lid and a control unit